Research And Development Activities
The
terms research and development are often used imprecisely. Each
may have a myriad of connotations, and even though these two words often are
used together, each represents a different process with differing implications
in terms of planning and control. Research as used herein relates to those
activities in a business enterprise that are directed to a search for new facts,
or new applications of accepted facts, or possibly new interpretations of
available information, primarily as related to the physical sciences. It is the
activities or functions undertaken, often in the laboratory, to discover new
products or processes. Development, however, as discussed herein, denotes those
activities that attempt to place on a commercial basis that knowledge gained
from research. In another sense, the efforts discussed in this chapter are
those that normally would be managed by the vice president or director of research
and development (R&D).
Although
R&D activities may be grouped in any number of ways and proper
classification is important in the planning and control function this
segregation is often used internally by those entities that do extensive work
in these three areas :
|
1. |
Basic
or fundamental research. This may be defined as
investigation for the advancement of scientific knowledge that does
not have any specific commercial objective. It may or may not be, in
fields of present, or of possible, interest to a company or a customer. |
|
2. |
Applied
research. Activity in this area would relate to the practical application
of new scientific knowledge to products or processes in which the
company has an interest. |
|
3. |
Development.
Functions under this classification would include those efforts
or studies to get the product or process into full-scale commercial
production. |
For
those financial executives who deal with budgeting efforts in the R&D area,
and who are desirous of having the activity defined, here are separate definitions
for “research” and “development.”
|
- |
Research
is an organized search for new knowledge that may lead to the
creation of an entirely new product, or that will lead to the
development of a new process, or which will substantially improve an existing
product or process. |
|
- |
Development
involves the systematic translation of new knowledge into the
designs, tests, prototypes, and pilot production of new products or
processes. It does not involve minor enhancements to existing products
or processes |
Impact
Of R & D Activities On Corporate Earning
The most effective assistance of the financial discipline in respect to the planning and control of R&D expenses probably must recognize the role these expenditures can and should play in the economy as well as in a given business.
R&D
in the United States is conducted by a diverse number of institutions : the
federal government and other governments; industry; universities and colleges ;
nonprofit types of organizations; and professional firms that conduct research
for others. Although the efforts of these groups have resulted in the
technological superiority of the United States in the mid twentieth century,
now it has become evident that reduced expenditures at the federal level and a
hostile climate for new ideas and products are threatening this position.
Whether it be because of uncertain business conditions, shortsighted corporate management,
lack of adequate incentive, unacceptable governmental regulation or procedures,
the fact remains that such a trend may well have adverse implications for the
U.S. economy.
There
is evidence, in an aggregate sense, of the relationship between technical
innovation and the stimulation of economic development. Within a given
manufacturing company, in terms of a particular project or projects, perhaps no
simple cause and effect relationship between R&D expenditures and net
income can be found. However, statistical correlation suggests a tendency for
earnings to increase, over a period of time, with an increase in research
spending. Empirical data tend to show that under the private enterprise system,
industrial firms grow and prosper by developing, or investing in new products
or processes, or improving existing ones. It simply is not enough to do
reasonably well that which is being done, for competitors will pass by such a
business. Innovation or improvement and management of change are the intangible
attributes that distinguish the progressive company from one on the road to
decline. And the wise planning and control of research and development costs
should recognize this relationship.
In a very real sense, the funds spent on R&D are quite different from many other expenses. They are an investment in the regeneration, growth, and continued existence of the business and should be evaluated, insofar as possible, as an investment.
R
& D Activities In Relation To Corporate Objectives
From the strategic and long-range viewpoint, the important corporate activities should support the corporate goals and objectives. Certainly research and development efforts should fit this category. For example, if an entity is planning substantial growth in the compact disc field, then research and development in this area should be considered. Conversely, if strategic plans call for divestiture of a television operation, then it makes little sense to expend sizable sums on R & D in this field. Moreover, R & D input regarding acquisition targets, competitive R&D activity, or the state of the art should be helpful in strategic planning. Further, strategic planning should consider the alternative of performing research in house or of purchasing an entity already active in the product line.
This
preferred relationship between corporate objectives and the R&D plan is
shown in Exhibit 6.1.
Exhibit
6.1. Interlationship Corporate Goals And Objectives With The R & D Plan
Integration Of R & D With Other Functions
Aside from understanding the proper relationship of R&D to corporate objectives, the increased competition, the often critical time factor in developing new products, and perhaps greater wisdom about the nature of R&D, is forcing a new approach in many complex R & D situations. This viewpoint has been denoted as system focus by one author.
System
focus is a philosophy which emphasizes the importance of technology integration
early in the process: the mutual adaptation of new technology, product
design, the manufacturing process, and user needs.
The
traditional approach to R&D might be regarded as one group of executives
after another adding its contribution to the developing product and then
passing the task later to others down the line in the engineering department
and then in the manufacturing process and finally in marketing. This transfer
of knowledge is mostly downstream. Often there is little incentive or no
mechanism for sending knowledge back upstream so it can improve the technology
in the next go-around. In the systems-focused organization, the goal of new product
development shifts from a compartmentalized sequential approach to optimizing the
whole system. Under such circumstances, the company early in the R&D
process forms an integration team composed of a core group of managers,
scientists, and engineers. This team investigates the impact of various
technical choices on the design of the product and the manufacturing system.
The purpose of this brief section is to alert the controller to the time and cost savings inherent in this systems integration. The controller should be aware of the potential in any relevant discussions with the R&D manager, and in the formulation of the planning and control system.
Organization For The R & D Financial Functions
Another
relevant background matter is organization. The importance of the R&D
function in many companies has led to the establishment of separate
organizational units, such as a division or subsidiary. Although the size of
the company, scope of the research function, management philosophy, and type of
research may influence the organization structure, a pattern is discernible in
a review of different corporations. The financial officer handling the financial aspects of R&D
activity reports to the vice president of Research and Development, and
provides the necessary financial analysis, accounting and reporting services,
and coordination with the corporate finance group. In this instance, a “dotted
line” relationship is maintained with the corporate vice president and
controller.
The
precise manner in which the R&D function is organized directly affects the accounting
for the activity. The organization responsibilities, as defined by the
functional outline or charter, provide the basis for budgeting and controlling
the costs. The reporting and measurement of expenses must be guided by the
organization plan; it must parallel the responsibilities of each organizational
unit.
Acconting Treatment Of R & D In Financial Statements
In
public corporations, prior to the mid-1970s, there existed a wide difference in
the balance sheet treatment of R&D costs. Given the tendency or desire in
some quarters to report the highest possible earnings, as well as the high
degree of uncertainty about the future economic
benefits
of individual R&D projects, such variations are understandable.
Therefore, because of this reason, among others, and before deciding on the
preferred accounting treatment of R&D costs, the Financial Accounting
Standards Board (FASB) in 1973 considered four alternative methods of
accounting for such costs as incurred :
|
1. |
Charge
all costs to expense as incurred |
|
2. |
Capitalize
all costs as incurred. |
|
3. |
Capitalize costs when incurred, if specified conditions are fulfilled, and charge all other costs to expense |
|
4. |
Accumulate all costs in a special category until the existence of future benefits could be determined. |
The
FASB concluded that all R&D costs (except those covered by contract) should
be charged to expense when incurred. This treatment was to be effective for
fiscal years beginning on or after January 1, 1975.
The above comments relate to R&D costs exclusive of costs of developing of software. U.S. firms may account for the costs of development of similar software products in different ways. Some costs of development of software to be sold, leased, or otherwise marketed, may be capitalized. All the costs of development of similar software created for internal use may be expensed by some firms and capitalized by others.
There seem to be differences of opinion between the Institute of Management Accounting (IMA) and the FASB. The results of a survey by Kirsch and Sakthivel published in January 1993, covering 139 completed questionnaires mailed to 417 of the Fortune 500 companies showed this treatment of software development costs :
|
Systems Software |
|
Application Software |
|
Expense |
84% |
78% |
|
Capitalize |
9 |
10 |
|
Expense
and capitalize |
7 |
12 |
|
|
100% |
100% |
Readers, if interested, can keep updated on the directives concerning accounting for software development costs
Elements Of R & D Costs
The
Statement of Financial Accounting Standards No. 2 does not apply to the costs
of R&D conducted for others under a contractual arrangement; this is
covered by statements relating to accounting for contracts in general. It does
apply to the types of costs discussed in this chapter but not incurred under a
contract to outside parties.
Elements of costs identified with R&D activities would include costs of (a) materials, equipment, and special facilities, (b) personnel, (c) intangibles purchased from others, (d) contract services, and (e) indirect costs. Illustrative activities, the costs of which typically would be included in R&D and would be expensed unless conducted for others under a contractual arrangement as outlined in the FASB’s Statement No. 2, include.
|
- |
Basic
research related to the discovery of entirely new uses or applications |
|
- |
Applied
research that attempts to adapt existing discoveries to specific applications |
|
- |
Testing
of new concepts or adaptations of new concepts to determine operating
parameters |
|
- |
Design,
construction, and testing of prototypes |
|
- |
Design, construction, and testing tools, molds, and dies involving new technological applications |
|
- |
Design, construction, and testing of pilot production facilities that are strictly for the testing of new production concepts, and not for ongoing production for sale to customers |
If
an activity fits into one of the above categories, then a controller should
categorize any related expenses into a format that clearly breaks down
expenditures for each R&D activity. Before going into the details of this
breakdown, however, it is reasonable for a controller to determine the size of
expected R&D expenditures. If they are comparatively small, it may be easier
to roll the R&D costs into overall engineering expenses and not go to the
expense of creating a separate categorization. However, if the costs are
significant, costs should be grouped into the following five categories for
reporting purposes, or some similar format :
|
1. |
Cost
of materials, equipment, and special facilities |
|
|
|
- |
Building
rental or lease fees |
|
|
- |
Building
occupancy costs |
|
|
- |
Equipment
capital costs |
|
|
- |
Equipment
maintenance costs |
|
|
- |
Equipment
operating costs |
|
|
- |
Equipment
depreciation costs |
|
|
- |
Laboratory
supplies |
|
2. |
Personnel
|
|
|
|
- |
Department
supervisory staff |
|
|
- |
Professional
staff |
|
|
- |
Clerical
and other personnel |
|
3. |
Intangibles
purchased from others |
|
|
|
- |
Scholarly
subscriptions |
|
|
- |
Outside
services such as document reproduction |
|
|
- |
Legal
fees for the filing and maintenance of patents |
|
4. |
Contract
services |
|
|
|
- |
Any
purchased service directly related to R&D, such as testing or analysis
services |
|
5. |
Indirect
costs |
|
|
|
- |
Allocated
corporate or local overhead costs |
Though
it is important to group expenses into the proper R&D categories, it is
equally important to exclude some expenses, primarily those that are no longer
strictly concerned with R&D activities, but rather with commercial
production. These excludable expenses are :
|
- |
Correction
of production or engineering problems after a product has been released to
the production department |
|
- |
Ongoing
efforts to improve existing product quality |
|
- |
Slight
product alterations |
|
- |
Routine
changes to molds, tools, or dies |
|
- |
Any
work related to full-scale commercial production facilities (as opposed to
pilot plants) |
Role Of The Financial Executive In R & D
Now that much of the background information has been briefly reviewed, it might be useful to discuss some of the areas where the knowledge of the financial executive should be helpful to the research director before talking about the technical financial aspects relating to planning and control of R & D costs.
Primary responsibility for the R&D activities rests with the officer in charge of the function. However, the corporate controller and the cognizant financial executive assigned to the R&D financial duties should be knowledgeable and exercise leadership in these areas (not necessarily in the order of importance) :
|
- |
Provide
the necessary accounting accumulation and reporting of the costs and
expenses, and assets and liabilities, of the R&D activities in an
economical way, and in a manner that provides useful financial data to the
R&D executives. As to expenses, this
will include accumulation by type of expense, by department, and, where
appropriate, by project. |
|
- |
Establish
and maintain proper internal controls. |
|
- |
In
conjunction with the headquarters controller, if applicable, and the R&D
executives and managers, establish and maintain an adequate budgetary
planning and control system. |
|
- |
Assist
in developing guidelines for the total amount to be spent on R&D
activities (for the annual plan and/or strategic planning). |
|
- |
Where
applicable, and where quantitative analysis may be helpful, and in those
instances where an economic/business viewpoint is needed, provide data to
guide in establishing budgets and cost/benefit and relative risk comparisons,
for R&D projects. (See the discussion of “stage-gate systems” at the end
of Section Section “Effectiveness of R&D Effort”). |
|
- |
Assist
the R&D managers in developing the planning budgets for which each
is responsible. |
|
- |
Assist
in preparing the annual capital budget |
|
- |
Provide
acceptable, practical expense control reports either budgetary or otherwise (standards). |
General
Budgetary Procedure
By
and large the planning and control of R&D expenses in the United States are
handled through a budgetary process. The seven principal steps are :
|
1. |
Determine
the total amount to be spent on R&D activities for the planning
period. |
|
2. |
Establish
the individual project budgets and, where appropriate, provide related risks
and costs/benefits information |
|
3. |
Where
applicable, as in the overall administrative function, establish the
individual departmental budgets |
|
4. |
After
appraisal and consolidation, secure approval of the budget |
|
5. |
Provide
the periodic comparisons of actual versus planned expenses and the cost to
completion of project budgets |
|
6. |
Where
needed, provide data on a standards basis actual versus standard performance |
|
7. |
Where
feasible, provide measures on the effectiveness of R & D activity. |
Determining The Total R & D Budget
|
- |
Funds available. Most entities have financial limitations; and the funds must be within reach, not merely in the one year, but perhaps extending over several years depending on the projects. |
|
- |
Availability of manpower. In the United States, companies often are unable to secure the needed professional or technical talent for a given project. |
|
- |
Competitive actions. What the competitors are doing in R&D, or not doing, usually is a factor that management must weigh. The firm should be reasonably up to date on its R & D efforts. |
|
- |
Amount
required to make the effort effective. If the
company embarks on some specific programs, sufficient amounts must be
spent. It may be foolish to spend too little; better not to attempt
the project. |
|
- |
The
strategic plans. Future needs over the longer term to meet the strategic plan may
eliminate some proposed new projects. |
|
- |
General
economic and company outlook. Is the
company about to enter a cyclical downturn? What is the expected trend
in earnings? These factors may deter new projects if the outlook seems
downbeat for a time. |
So,
if the constraints are known, there are several guidelines in current use for
determining the limits of R & D spending. Some of these measures are useful
guides in determining the overall budget :
|
- |
The
amount spent in the past and/or current year, perhaps adjusted by a factor
for inflation as well as growth |
|
- |
A
percentage of planned net sales, perhaps using past experience as a guide |
|
- |
An
amount per employee |
|
- |
A
percentage of planned operating profit |
|
- |
A
percentage of planned net income |
|
- |
A
fixed amount per unit of product sold (experience) or estimated to be sold |
|
- |
A
share of estimated cash flow from operations |
Information
Sources On R & D Spending
Aside from internal experience data developed from company records by either the R&D director or the controller, some useful information may be obtained from several external sources. Thus, trade associations may have available data on a particular industry. The Industrial Research Institute, Inc., of Washington, DC, may be another source. If a company is required to file a Form 10-K with the Securities and Exchange Commission (SEC), this document may be available. Further, most of the national business publications such as Business Week, Fortune, or Planning Review and others periodically discuss the subject. One of the best sources is the annual “R&D Scoreboard” published in June or July of each year by Business Week. Typical material in each annual report is similar to this :
|
- |
The amount spent on company sponsored research and development as reported by each entity to the SEC on Form 10 - K |
|
- |
R &
D expenditures for the year, by industry |
|
- |
Commentary
on R&D’s biggest U.S. spenders |
|
- |
Comparison
of R&D expenditures by U.S. companies versus those in other leading countries |
|
- |
Significant
recent developments in R&D activity |
For
example, in 2005 it was reported that R&D managers were learning to “make
do” in a period of difficult economic times by such actions as :
|
1. |
Discontinuing marginal projects |
|
|
2. |
Decentralizing R&D efforts |
|
|
3. |
Collaborating with outside experts such as consortiums, universities, other companies, or government laboratories |
|
|
4. |
Continuing internationalism in that |
|
|
|
a. |
More research is now headquartered overseas. |
|
|
b. |
Research efforts are more open to foreign participation. |
|
|
c. |
New technology is being shared with developing countries. |
|
|
d. |
Patent rights are being shared among certain participants |
Of course, any R&D statistical information must be carefully
interpreted in that the start of major new projects or the cessation of
completed ones can severely impact the quantified results of a company’s effort.
Establishing The R & D Operating Budgets
Determining
the total amount to be spent on R&D for the planning year merely
establishes a maximum limit on aggregate expenditures. In terms of effective
planning and control, three related segments of the total operating expenses
need to be determined :
|
1. |
The
R&D specific “projects” and their related costs |
|
2. |
The
indirect expenses associated with the departmental R&D activities, but
not part of the project direct expenses |
|
3. |
The
departmental expenses, developed following the organization structure and “responsibility”
accounting and reporting and consisting of the project expenses for which the
department manager will be held responsible, and the related (or not related)
indirect expenses |
Because
many departmental expenses depend on which projects will be undertaken and on
the estimated cost of each, the project selection and cost estimating are
discussed first.
Project
Selection
The
selection of the particular R&D projects is primarily the responsibility of
the research director, giving weight to resources available, the amount of risk
found acceptable by management, the strategic plan of the company, and a proper
balance between the various types of projects.
In a
practical way, a judgment will be made about the relative amount of effort to
be spent on various categories of projects. A typical categorization might
include these, perhaps in the order of ascending risk or cost, or reducing
chance of economic return :
|
- |
Sales
service (projects originated by the marketing department and involving field
selling practices and delivery) |
|
- |
Factory
service (projects requested by the manufacturing arm and relating to
manufacturing processes) |
|
- |
Product improvement (includes efforts to improve appearance, or quality, or usefulness of the product) |
|
- |
New
product research (on products about which some facts are known, but which are
not yet in the product line) |
|
- |
Fundamental
research (research of a fundamental or basic nature) where no foreseeable commercial
application is yet envisioned, and which may or may not be in fields of
interest to the company |
Numerous
influences will enter into the decision of project selection. The research
director, for example, probably would consider these factors, among others :
|
- |
Availability
of qualified professional personnel. In some time
spans, the necessary professional skills simply might not be available. |
|
- |
Urgency
of the project from a marketing or manufacturing viewpoint. Some
matters may be so important, that further manufacturing or marketing of the
product is not feasible until the problem is solved. |
|
- |
Time required for the research. It may be that some significant problem probably can be very quickly solved, and it is considered better to resolve the matter before proceeding to other projects with a longer time span. |
|
- |
Prior
research already done by others. Clues or
significant beginnings, either within or without the organization
(universities, joint ventures, etc.), may have been found or achieved. It
might be the judgment of the head of research that this past effort should be
capitalized upon in the present time span. |
|
- |
Prospect
of economic gain as the predominant influence. Perhaps
the management may believe the possible economic returns from successful
research or development are so high that a given project should be undertaken
without delay. |
The
projects to be initiated will depend on the judgment of the research director
and other members of top management. However, these general observations are
made, including some comments as to how a controller or financial executive may
be useful :
|
- |
Because
the odds of economic benefit from an investment in pure or fundamental research
is quite remote, some managements may wish to place modest limits on such expenditures. |
|
|
- |
Development
projects ordinarily should be given a high priority since successful
applications would tend to be more likely. |
|
|
- |
All
development projects should be “ranked” or evaluated much as are capital
budget projects. The financial discipline should be helpful, applying
discounted cash flow techniques, or other quantitative methods, to
information provided by the research and/or marketing staff in determining : |
|
|
|
# |
Total
investment needed, anticipated revenue, operating expenses, and return on investment |
|
|
# |
The
relative risk |
|
|
# |
Potential
licensing income and the like |
Some Quantitative Techniques in Evaluating R & D Expenditures It is no easy task to decide on an economic basis whether R & D on a given project should be undertaken. However, there will be instances when it can be attempted.
Consider,
first, return on assets (ROA), sometimes described as return on investment. The
cost volume profit relationship may add a dimension to the R&D investment
decision. Assume these five conditions :
|
1. |
Management
has set a 10% return on gross assets, net after taxes, as the minimum acceptable
rate. |
||
|
2. |
In
one or two years after development is complete, the estimated sales of the
newly developed Product T ought to attain a stable level so that aggregate
sales should total $100 million. |
||
|
3. |
The
typical gross margin in the business is 30%, and Product T should be no
exception |
||
|
4. |
It
is expected that, when research and development is complete, the required
asset investment will be: |
||
|
|
Working
capital |
$ 11,000,000 |
|
|
|
Plant
and equipment |
$ 5,000,000 |
|
|
|
Total |
$ 16,000,000 |
|
|
5. |
The
expected income tax rate federal, state, and local (netted) is 40 %. |
||
Project Risk
As
previously mentioned, one factor in determining how much should be spent on a
given project is the risk of that project. Although it may be difficult to
calculate risk, analysis (by the controller) may provide management with some
sense of the relative risk. One approach is based on the logical
assumptions that (a) risk increases as a company ventures into new markets and
new products, and (b) risks also increase with time from the completion of R&D
until product sales commence. The concept is illustrated by the matrix in. Where
in the market objective and the time span are the factors of risk. The
objective of a completed matrix is to graphically illustrate how relative risk
for the planning year compares with the prior year, or how risks on R&D in
one division compare with another or how one project may relate to another.
The
four steps in identifying the relative risk are :
|
1. |
The
various proposed R&D projects for each division or marketing group or the
entity as a whole are grouped by market objective (new product in new market
or new product in existing market, etc.) in order of risk |
|
2. |
The
year when the product will be initially sold is estimated |
|
3. |
The proposed spending for each product having the same market
objective is tabulated |
|
4. |
The
results are summarized by market objective |
Having reviewed how the overall expenditures for R&D for a given year might be determined, some of the influences in determining what projects might be considered, and a couple of illustrations of a possible quantitative approach to judging the desirability of a given project, it might help to summarize a typical budgeting procedure and provide budgetary examples.
These
are the eight steps that the research director might take, with the assistance
of the controller or financial executive, in some phases :
|
1. |
Determine
the total budget for the planning period. This may include the comparisons with
some of the measures discussed earlier. |
|
2. |
Review
the individual projects. Select those deemed the more suitable and determine the
total cost in some reasonable degree of detail |
|
3. |
Determine
each departmental budget, based on the project costs determined in step 2, and
the necessary indirect expenses |
|
4. |
Summarize
the project and departmental budgets to arrive at the proposed total R&D planning
budget |
|
5. |
Secure
necessary approval of the R&D budget (board of directors, etc.). This
should be regarded as approval in principle. |
|
6. |
As
specific projects are to begin, prepare a project budget request, with
adjusted or updated data, if applicable, and secure specific budget
approval. |
|
7. |
Provide
periodic control reports, comparing. |
|
8. |
Take
any necessary corrective action. |
Other
Control Methods
As previously explained, the control phase of the budgeting process consists of comparing actual expenses and budgeted expenses for the indirect or administrative type expenses of the R & D function. Project direct expenses also could be judged in the same fashion. But it makes more sense, in this latter case, to compare estimated total expenses to complete the project a continuous or monthly updating process with the project budget. In this manner, if it appears that expenses are going over budget, perhaps steps can be taken to reduce some of the anticipated costs. Budgetary control probably is the most widely used method of monitoring expense trends, and correcting over budget conditions.
In
some instances, performance standards also may be used to control costs or to supplement
budgetary control. While many phases of the R&D effort are varied and not easily
subject to measurement, there are circumstances where performance standards may
be useful in evaluating some of the quantitative phases of the work. Some
suggested performance standards for those functions that are repetitive and
perhaps voluminous include.
|
- |
Number
of tests per employee, per month |
|
- |
Number
of formulas developed per labor week |
|
- |
Cost
per patent application |
|
- |
Cost
per operating hour (pilot plant or lab) |
|
- |
Number
of requisitions filled per worker, per month (lab supply room) |
|
- |
Number
of pages of patent applications created per man-day |
|
- |
Cost
per professional man-hour of total research or departmental expense |
Effectiveness
Of R & D Effort
Management has often asked, and still asks, “Are the R&D expenditures worthwhile?” or “Is the company research effective?” Questions such as these do not relate to budgetary performance or performance standard results. Rather, they go to the heart of the contribution that the R&D activity, or segments of it, makes to the economic well being of the company.
Some research efforts, such as basic research, are difficult to measure because no specific or direct objective is discernible. But the reason for some projects is clearly economic, such as the discovery of a cheaper manufacturing process or a new product. For these, a kind of measurement is possible.
Some economic measures or indices that the accountant might suggest, or perhaps assist in developing, include :
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For
a lower-cost manufacturing process. The savings
over 1 to 5 years versus the development expense |
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For
a new product |
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The
operating profit of the product over X years as compared to the cost of development |
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Rate
of return on new products (DCF) |
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For improved products |
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The
operating profit from the estimated additional sales over X years versus the development
cost |
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Some
of the ratios or measures suggested above for new products can be adapted for
improved products |
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The effectiveness of R&D effort is principally the responsibility of the executive in charge of such activity. With the high level of foreign competition, in those instances where research and development is a critical success factor for the business, the process of benchmarking may be a means of increasing R&D productivity. Although this method has been used extensively with regard to manufacturing and marketing functions, it can be applied also to R & D activity.
In
the event the controller is asked for advice regarding the application of
benchmarking in R&D activities, the controller should be aware that the
process has been a factor in creating (for the R & D function) the
following benefits in some companies :
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Significant
acceleration of the time-to-market for new products and new processes |
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Assistance
in transferring technology from the R&D organization to the business unit
involved (an operating division or subsidiary) |
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Identification
and definition of the core R&D technologies needed to support the
companies’ planned long-term growth |
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Help
with the companies’ efforts to tap global technical resources |
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Assistance
in evaluating research project selection |
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Improvement
in cross-functional participation in many R&D projects |
Finally,
in judging the effectiveness of product development, a broad business viewpoint
must be considered not merely the R&D project and/or revenue calculated for
budget purposes. Management must allow for the right combination or trade-offs
between cost, time,
and performance requirements. This is where the financial executive, and especially the controller, can be of assistance to other management in the periodic evaluation of product development projects. Increasingly, the controller is a member of the “stage gate” group that monitors the progress of the project.
The “stage-gate”
system segregates a company’s new product process into a series of development
stages. These stages are partitioned by a series of “gates” which are periodic check
points for such matters as cost escalation, market changes, quality control,
and other risks. Each project must meet certain criteria before it can pass
through the gate and down the development path. The senior managers involved,
as well as the financial executive, review progress as the product approaches
its market launch. Typically, in the early development phase, accurate
information is lacking and financial risk is low. As the project reaches a
critical point, a detailed financial analysis is desirable. The controller’s
department, or Chief Financial Officer (CFO) integrates financial analysis,
technical analysis, and manufacturing and marketing plans. Revealed are sales
forecasts, prices, profit margins, and possibly impact of a discontinued
project. The end result is said to be more efficient development operation,
more new product successes, and a more flexible cost latitude (e.g.,
recognizing the time factor in the product success).
The stage- gate system offers a strong role for finance, but also provides sometimes beneficial cost time trade offs and plan changes for the product developers.